Technology & Innovation

Cat CG132B-16, Caterpillar’s new gas generator set, has been rated for continuous power at 1 MW for 50 Hz in natural gas applications. The gensets’ high power densitiy offers an outstanding price-performance, the manufacturer claims.

Dry and hybrid cooling is gaining ground in the U.S. power generation market, although over 61% of thermoelectric plants still use recirulating systems with cooling water. According to EIA figures, the 83 U.S. power plants that operate dry and hybrid cooling systems support about 20 gigawatts (GW) of steam-generating capacity.

The role of the grid is experiencing a pivotal change, amid rising requirements for grid balancing and renewable integration. Smart grids are forecasted to represent two-thirds of global net electricity by 2050. By then, an estimated $548 billion will be invested in battery capacity, says Seb Henbest at Bloomberg New Energy Finance (BNEF).

ABB, working through local distributor Consorcio AMESA, has won a $6.4 million contract to install 62 units of Elastimold switchgear along Paseo de la Reforma — Mexico City’s iconic boulevard. The rollout is part of a $150 million Comisión Federal de Electricidad project to upgrade stability of power supply to data-intensive banks, government offices and corporate headquarters that line the street.

Bentley Systems and Siemens have decided to strengthen their strategic alliance by increasing the innovation investment program from the initial €50 million funding to €100 million. Making use of Siemens’ technical expertise and project management tools the two partner aim to create a full Digital Twin for the engineering and construction world.

Agile, more efficient testing and product development for the marine, oil & gas and new energy sector will be facilitated at Wärtsilä’s new technology hub on Vaskiluoto island, near the Finish city of Vaasa. Wärtsilä will invest €83 million in modern testing and production technology for the hub, while total investment will amount to over €200 million.

Smart electrically-driven heating is a “valuable field in which to invest”, Delta-ee research finds, pointing at the substantial installed base of electrically-driven heating – 30 million units across Europe. In the UK, new business models are emerging providing heat-as-a-service, with the customer avoiding the need for buying fuel and appliances by simply buying the heat, and comfort that comes with it.

Cold energy, set free when LNG gets regasified through heat exchangers, can be utilized and monetised in different sectors, including the production of special gases through cryogenic air separation, desalination and also in the power sector. Hereby, the cold energy gets reused for inlet cooling of gas turbines.

Siemens has successfully 3D-printed and engine-tested a dry low emission (DLE) pre-mixer for its SGT-A05 aeroderivative gas turbine. From concept to engine test, the development took only seven months, which is impressive considering this component requires very tight tolerances and works in high load and temperature.

Dispatchable power generation capacity is shifting from flexible gas gensets to wind and solar technologies paired with energy storage. Excellent solar resources in the U.S. state of Arizona make First Solar confident that its 65MW solar farm and a 50MW/135MWh battery storage facility will outcompete gas peaking plants in terms of supplying electricity into the evening peak.

Eager to gain proprietary turbine technology, State Power Investment Corporation (SPIC) of China has signed a Memorandum of Understanding (MoU) with Ansaldo Energia this week to achieve mutually beneficial results in the heavy duty gas turbine area. The accord comes just weeks after Siemens and SPIC struck a technology cooperation in early June to enhance their heavy duty gas turbine programme.

China’s State Power Investment Corp (SPIC) and the Italian turbine manufacturer Ansaldo Energia have signed a Memorandum of Understanding (MoU) to cooperate on developing a new gas turbine. The two partners stated the technical cooperation will focus on heavy-duty gas turbines and is aimed at setting up a “win-win partnership”.

Fivesgroup, an Italian industrial engineering group, has opened up its European test centre based in the Italy’s northern province of Piacenza. Claimed to be the largest combustion research centre in Europe, the centre will help Fives to reduce time-to-market of new systems through digital design processes.

As African governments seek to boost electrification levels, a GE whitepaper evaluates the role of smart technology to transform grids and the way energy is generated, distributed, traded, managed and stored. Today’s key challenges in Sub-Saharan Africa are inadequate power generation and more significantly, low levels of electrification caused by faulty, aged or wrong setup of transmission and distribution infrastructure.

Expanding their partnership, GE and Microsoft have announced plans to combine operational and IoT technology by integrating GE’s Predix solutions with Microsoft Azure’s cloud capabilities. The partners will also co-sell and go-to-market together, offering end-customers Industrial IoT solutions across verticals.

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News in Brief

Smart grid market to top $70bn by 2027

April 24 – The global Smart Grid Market is expected to reach around $70 billion, growing at an annual rate of 15.56% in the coming years through to 2027.North America is forecast to see the largest revenue growth, according to ResearchNester, while Europe also shows promising growth in smart grids due to high awareness for decentralized power generation, battery storage and conserving energy.

China eases ban on coal power

April 23 – The Chinese National Energy Administration (NEA) has allowed 11 provinces to resume building coal power plants in a move that lies bare the country’s dependency on thermal coal even after several hundred billion dollars were invested cleaner energy sources, notable wind, solar and natural gas. Areas earmarked by NEA for new coal power plants include Qinghai, Chongqing, Guangxi, Guangdong, Yunnan, Guizhou and Henan.

$500m Birdsboro plant gets powered up

April 17 – Birdsboro Power, a subsidiary of EmberClear of Canada, is in the process of commissioning the $500 million Birdsboro open-cycle gas power plant. Built on a site of the former Amourcast steel foundry, and driven by a GE 7H02 turbine, the new power unit will generate about $500,000 in revenue for the Reading Area Water Authority and another $125,000 city of Reading, Pennsylvania. All electricity will be supplied into PJM Interconnection, the power grid operator in the U.S. Northeast.

Gas now dominant fossil fuel in Europe

April 17 – Rising cost of carbon emissions and closures of coal power stations throughout Europe have led to gas-fired generation overtaking the output of other fossil fuels for the first time. According to EnAppSys figures, gas power plants in the EU produced 117 TWh of electricity in the first quarter of 2019, compared with a combined 110.9 TWh from coal, lignite and gas-to-coal plants.

ABB, Porsche co-develop electric vehicle chargers

April 16 – ABB and Porsche have agreed to develop electric vehicle chargers for Porsche Japan’s new electric vehicles, including Tayan – the carmakers’ first fully electric car due to be launched in 2020. Under the deal, Porsche will install ABB chargers at its public facilities across Japan, creating a network of fast-charging stations for its electric vehicles. The first installation is set to go live in mid-2020.

Power gen from biomass flatlines

April 15 – Increases of U.S. electricity generation from biomass have stopped after a decade of growth. Power produced from biomass totaled 70.6 million megawatthours (MWh) in 2018, or about 2% of total U.S. electricity generation, according to EIA figures. Having grown from 2004 through 2014, and the 2018 output was 2% below its peak generation of 71.7 million MWh.

Aeroderivative GT market to top $3.5bn by 2024

April 12 – The global market for aeroderivative gas turbines is seen grow at a 7% rate to surpass $3.5 billion by 2024. A main growth driver, according to Global Markets Insight, will be the rising adoption of small-scale turbine-driven cogeneration plant and the trend towards decentralized energy supply.

Lumenaza creates regional green power grids

April 11 – Utility-in-a-box software, developed by Lumenaza, creates a regional green power grid by connecting producers and consumers of locally produced wind and solar energy. The system monitors renewable power output, balances supply and demand, and can help organize the billing process. Pilot projects have been implemented with two of Germany’s big utilities, E.ON and EnBW as well as with various smaller players.

MHPS licenses H-25 turbine production to Chinese manufacturer

April 10 – Mitsubishi Hitachi Power Systems (MHPS) has agreed to license production technology for its H-25 series gas turbines to the Chinese manufacturer CSIC Longjiang GH Gas Turbine Co. The agreement will establish a small local supply chain which helps expands MHPS’ share in the Chinese market, the Japan-based company stated. So far, MHPS received five orders for H-25 Series gas turbines, or nine units in total, from Chinese power plant developers.

SIEW 2019 to focus on energy transformation

April 9 – “Accelerating Energy Transformation” will be the theme for the Singapore International Energy Week (SIEW) 2019. This theme has been chosen by the Energy Market Authority (EMA) of Singapore to address mounting challenges in Asia over meeting climate change commitments against a backdrop of continuously rising energy demand.

ENGIE launches 1st mini-grid in Zambia

April 8 – The French utility ENGIE has inaugurated its first PowerCorner – an off-grid renewable energy solution – in the Zambian village of Chitandika. Located in the East of Zambia, Chitandika counts 1500 inhabitants who previously had no access to electricity.

Global gas engine market to reach $4.4 billion by 2020

April 5 – Over the next five years, the global gas turbine market is forecast to grow 11.1% annually in terms of revenue, reaching a market size of $24,100 million by 2024, up from $14,300 million in 2019. Market-leading companies include: GE, Siemens, Ansaldo Energia, MAN Energy Solutions, Mitsubishi Hitachi Power Systems and Shanghai Electric Group.

EDAC, Siemens seek ‘industrial app’ for 3D-printing

April 4 – Siemens is intensifying its cooperation with the EDAG Group, an independent engineering company for the automotive industry, to promote industrial applications of additive manufacturing (AM), also known as 3D printing. The companies’ joint "NextGenerationSpaceframe 2.0" project is on show at the Hannover Messe this week.

ABB electrifies Lodi campus of Milan University

April 3 – The Swiss manufacturer ABB will ensure smarter, safer and more reliable electricity supply for students at the Milan University’s new campus in Lodi. Covering an area of 20,000 square meters, the campus has installed ABB’s UniSec switchgear and main distribution switchboard solution, System pro E power.

Chevron launches $90m Fund VII

April 2 – Chevron Technology Ventures (CTV) has set up Fund VII, a new $90 million fund focused on venture capital investment across the energy industry. Investments target early- to mid-stage companies as well as limited partnership funds with the aim of supporting breakthrough technologies that have the potential to improve Chevron’s oil and gas business performance.

Siemens to implement VW Industrial Cloud

April 1 – The German carmaker Volkswagen has chosen Siemens as integration partner for the VW Industrial Cloud. Based on Siemens’ MindSphere system, the VW Industrial Cloud will link production systems, machinery and equipment of various manufacturers at the 122 Volkswagen manufacturing plants worldwide. The resulting data transparency and analysis is meant to enhance productivity at the sites.

Marubeni, 4R Energy to deploy large refurbished batteries

March 29 – Marubeni Corp and 4R Energy, along with SIGNET EV have achieved a Proof of Concept (PoC) using 4RE’slarge refurbished batteries for the development of the world’s first mass-productional EV charger in Namie-machi, Fukushima-Prefecture. The installation, with an output of more than 50kW, helps the community reduce electricity demand from the central power grid, which saves costs.